Solutions

From product data to mold manufacturing, trial validation, 2K/3K injection and maintenance, lighting plastic part development is broken into manageable engineering steps.

Workflow

From data review to injection validation, a more controllable project path

Each solution follows the project timing: review product risk first, define tooling and process windows, then validate delivery through trials, inspection and injection support.

DFM Review and Moldflow

Before tooling, structure, material, weld line, shrinkage, deformation, cooling and venting risks are reviewed to reduce later modifications.

Optical Surface Tooling

For lenses, light guides and thick-wall transparent components, high-gloss machining, mirror polishing, micro-structure protection and insert management are strengthened.

2K/3K Injection Planning

Rotary, opposed injection, robotic take-out and multi-component sequence are planned for automotive transparent and multi-color appearance parts.

Trial Validation and Pilot Production

Trial data, appearance feedback, dimensional inspection and assembly issues are connected in one loop to judge production feasibility faster.

Injection Production Support

Production cycle, take-out method, process parameters, color-change strategy and traceability are built around Yizumi and other leading machines.

Mold Maintenance and Iteration

After delivery, spare parts, maintenance, structure optimization and new model changes are supported to extend mold life and reduce downtime.